Have you considered using profiled wire instead of round wire to produce springs? If your product or application needs a strong spring to operate in a narrow space, you may need to consider using flat, square or rectangular options instead. The special-shaped wire spring not only needs less operating space, but also generates more force than the equivalent circular wire within a given distance. Changes that seem small or insignificant at first can actually provide revolutionary results.
Stainless steel spring with small structure and high power
Square and rectangular lines generate more force at the same distance as traditional circular lines, making them ideal for compression springs. If a round wire spring is compared with a square wire spring of the same size and material, the square wire will generate more force at the same distance. This is because it has more potential energy and stored energy. In short, they are able to store a large amount of power in a relatively small structure.
Space saving solutions
Another advantage of flat wire over round wire is that it takes up less space when fully compressed. Just like stacking boxes in a storage room, flat containers are more compact than round containers, and they are placed side by side without gaps. The same premise applies to spring wires. The flat edges of the rectangular wire are closely fitted together, and the space between the coils is minimal, reducing the overall space required to accommodate it. This generally allows manufacturers to replace rectangular wire springs with shorter flat or rectangular springs without sacrificing power.
